XY-INCP-01 Downhole Measurement Probe User Manual

XY-INCP-01 Downhole Measurement Probe User Manual

Product Introduction

1.1 Product Overview

The XY-INCP-01 MEMS downhole measurement probe employs an integrated navigation solution using built-in MEMS gyroscopes and MEMS accelerometers. It can directly measure the inclination angle, roll angle, and azimuth angle of a wellbore. The XY-INCP-01 integrates high-performance MEMS gyroscopes and accelerometers within a compact structure. The selected gyroscopes and accelerometers represent the leading level of MEMS inertial devices. The three-axis MEMS gyroscopes sense the angular motion of the carrier, while the three-axis MEMS accelerometers sense the linear acceleration. The module compensates for zero-bias, scale factor, non-orthogonality errors, and acceleration-related terms across the full temperature range, ensuring high measurement accuracy over extended periods. The product is designed with shock-absorbing measures to ensure precise measurement of angular and linear motion parameters in harsh environments, providing users with a low-cost, high-reliability solution.

1.2 Product Features

  • High performance, small size, low weight, and low power consumption
  • Full temperature calibration and compensation from -20°C to +120°C
  • Resistance to harsh mechanical environments
  • Software online upgrade capability
  • Automatic zero-speed correction to maintain azimuth accuracy
  • Device zero-bias calibration function supported

1.3 Product Composition

The XY-INCP-01 mainly consists of a three-axis MEMS gyroscope, a three-axis MEMS accelerometer, signal processing circuits, navigation software, structural components, test cables, and test software.

1.4 Application Fields

  • Direction finding in complex environments such as mines

Technical Parameters

Table 1: XY-INCP-01 Performance Parameters

Attitude Accuracy
Heading accuracy during north-seeking (°, 3min, 1σ) 0.5*sec (L) (L represents latitude)
Level attitude accuracy during north-seeking (°, 3min, 1σ) 0.2°
Heading holding accuracy (°, 1σ) 1°*h
Level attitude holding accuracy (°, 1σ) 0.2°*h
Electrical/Mechanical Interfaces
Power supply (V) 5.5~9
Power consumption (W) ≤2
Startup time (s) ≤2
Communication interface 1 x RS485
Update rate (Hz) 200
Dimensions (mm×mm×mm) Φ25mm × 200mm
Weight (g) 150g
Operating Environment
Operating temperature (℃) -40~120
Storage temperature (℃) -55~125
Vibration (g, RMS) 6.06
Shock (g) 1000g/1ms

 

Technical Specifications

1.5 Structural Dimensions

The system features a stainless steel structure with high structural strength, resistance to vibration, and impact. The external dimensions of the unit are shown in Figure 1.

Figure 1: External Dimensions

1.6 Interface Definitions

The XY-INCP-01 uses a 4-core coaxial connector for external output, primarily for unit power supply and communication. The connector pin definitions are shown in Table 2.

Table 2: Connector Pin Definitions

Number Wire Color Definition Function Description
1 Red +5V 5V Power Supply
2 Black GND Power Ground
3 Yellow RS-485 A Data Transmit/Receive A
4 Blue RS-485 B Data Transmit/Receive B

 

Communication Protocol

1.7 Output Protocol

The XY-INCP-01 defaults to a timed broadcast output with a frequency of 200Hz. Each frame consists of 96 bytes, with a baud rate of 115,200bps. The communication protocol includes 1 start bit, 8 data bits, 1 stop bit, and no parity. Multi-byte variables are transmitted with the lower byte first, followed by the higher byte. The typical communication protocol is shown in Table 3.

The communication baud rate and output frequency can be configured by the user, with a maximum baud rate of 115,200bps and a maximum output frequency of 200Hz.

Table 3: Communication Protocol

 

               
Item Byte Start Index Number of Bytes Content Scale Range Unit Notes
1 0 1 0xAA Frame Header
2 1 1 0x55 Frame Header
3 2 2 Sequence Number Frame Calculation
4 4 1 Hour 1 [0,24] h Hour count value
5 5 1 Minute 1 [0,59] m Minute count value
6 6 1 Second 1 [0,59] s Second count value
7 7 2 Pitch Angle 0.01 [-90,90] ° Instantaneous value at output moment
8 9 2 Roll Angle 0.01 [-180,180] ° Instantaneous value at output moment
9 11 2 Heading Angle 0.01 [0,360] ° North to East positive, instantaneous value at output moment
10 13 1 Checksum Low 8 bits of the sum of bytes (2-12)
11 14 1 Frame Tail 0xBB
12 15 1 Frame Tail 0x66

 

Product Usage Instructions

  • Installation

Before using the north-seeking instrument, ensure that the product axis is aligned with the required axis. Align the Y-axis of the instrument with the desired direction and securely attach the bottom of the instrument to the measured surface.

  • Configuration of Latitude and Longitude

The device requires local latitude configuration for normal operation. This can be done using real-time control commands.

  • Starting North-Seeking

After configuring the latitude and longitude, power on the device. The device will automatically enter north-seeking mode after self-check. Once precise alignment is completed, the device will achieve normal north-seeking accuracy, with the highest possible precision.

  • Static State During North-Seeking

The north-seeking instrument must remain static during the north-seeking phase. Non-static conditions during this phase will result in significant north-seeking errors.

  • Starting Navigation

After completing north-seeking, the device enters navigation mode and switches to inertial navigation. The attitude accuracy will gradually decrease over time.

 

Key Features

Technical Specifications

Case Study

We believe the projects that we have executed speak for themselves. CITIC HIC has engineered and provided 6 AG mills of Ø12.2m×11m (28000kW gearless drive) and 6 overflow discharge ball mills of Ø7.9×13.6m (2×9000kW gear drive) for Sino Iron Project in Australia. For Zijin Mining’s Duobaoshan Copper Mine project in Heilongjiang, we have manufactured and provided SAG mills of Ø11×6.4m (2×9000kW) and overflow discharge ball mills of Ø7.9×13.6m (2×9000kW) which have been well operating currently.

Full-process Solution for Mineral Grinding

We believe the projects that we have executed speak for themselves. CITIC HIC has engineered and provided 6 AG mills of Ø12.2m×11m (28000kW gearless drive) and 6 overflow discharge ball mills of Ø7.9×13.6m (2×9000kW gear drive) for Sino Iron Project in Australia. For Zijin Mining’s Duobaoshan Copper Mine project in Heilongjiang, we have manufactured and provided SAG mills of Ø11×6.4m (2×9000kW) and overflow discharge ball mills of Ø7.9×13.6m (2×9000kW) which have been well operating currently.

Why Choose CITIC HIC's Grinding Mills
  • High cost-effectiveness
    CITIC HIC grinding mills are recognized as China’s Manufacturing Industry Single Champion Product. CITIC HIC is responsible for setting the national standards of semi-autogenous mills (SAG mills) and ball mils, supported by powerful database, optimized process technology, cutting-edge design concept, and 60 years of experience in developing and nurturing innovative technology.
  • High operating rate
    The long life cycle of our products is based on the adoption of international standards, high-quality materials, state-of-the-art processing techniques.
  • Low-carbon & environmental-friendly processes
    Intelligent control technology coupled with long-life wear-resistant materials results in low-carbon and eco-friendly operations.
  • High-efficiency service
    Our service network is distributed all over the world, and our service team of seasoned professionals is reliable and willing to assist along the way. We are able to deliver quick response to customer needs and provide full life cycle support via online monitoring and diagnosing, product upgrading and continuous process improvement.

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